Description

Job Description

Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate management

Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
•
Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
•
Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
•
Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
•
Drive Supplier Process capacity issues resolution as needed - Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
•
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
•
Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
•
Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
•
Drive Supplier manufacturing health chart compliance and support development of new health charts
•
Drive suppliers for Special process compliance with the support of STA Technical Specialists
•
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
•
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
•
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
•
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
•
Drive compliance to all organizational and corporate training requirements and SIM process compliance.

Responsibilities

Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution). Escalate significant issues promptly and 'date to green' plan to appropriate management

Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs
•
Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
•
Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
•
Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements
•
Drive Supplier Process capacity issues resolution as needed - Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
•
Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
•
Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
•
Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
•
Drive Supplier manufacturing health chart compliance and support development of new health charts
•
Drive suppliers for Special process compliance with the support of STA Technical Specialists
•
Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/ retention, Health chart deployment, Supplier training as required.
•
Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
•
Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
•
Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action
•
Drive compliance to all organizational and corporate training requirements and SIM process compliance.

Qualifications

Education / Knowledge

1. Educational Qualifications:

• Bachelor's Degree: A degree in Electrical Engineering, Electronics Engineering, or a related field is typically required.

1. Technical Knowledge:

• Electronics: Knowledge of electronic components. SMT Process.
• Automotive Standards: Familiarity with automotive industry standards and regulations (e.g., IATF 16949, ISO 9001).

1. Software Proficiency:

• Data Analysis Software: Experience with data analysis and reporting tools (e.g., Excel, statistical software). - Preferable
• CAD Software: Proficiency in electrical design software (e.g., AutoCAD Electrical.) - Optional
• Simulation Tools: Familiarity with simulation tools (e.g., MATLAB, Simulink) for modeling and analyzing electrical systems. - Optional

1. Automotive Core Tools Knowledge:

• Knowledgeable of Advanced Product Quality Planning (APQP), Failure Mode and Effects Analysis (FMEA), Control Plan, Measurement System Analysis (MSA), Statistical Process Control (SPC),Production Part Approval Process (PPAP), Root Cause Analysis (RCA),Lean Manufacturing Principles, Six Sigma, Design for Manufacturing and Assembly (DFMA), Supplier Quality Assurance, Quality Management Systems (QMS).

Key Experience:

1. Industry Experience:

• Relevant work experience in electrical engineering roles, preferably in the automotive specifically Print Circuit Board Assembly (PCBA) process or related industries.
• Project Management: Experience in managing engineering projects, including planning, execution, and monitoring.

2. Problem-Solving Skills:

• Analytical Thinking: Strong analytical skills to identify issues, assess risks, and develop effective solutions. 8D Process, 6 Sigma.

3.Communication Skills:

Interpersonal Skills: Strong communication and interpersonal skills to collaborate with cross-functional teams, suppliers, and stakeholders.

4. Continuous Learning:

• Industry Trends: Awareness of current trends and advancements in electrical engineering and automotive technologies.
• Professional Development: Commitment to continuous professional development through training, certifications, and industry conferences.